3 Types of Boxes in Custom Packaging and Which Box to Use for Your Business [2022]
Essential Boxes in Custom Packaging
There are three basic types of boxes to choose from for your custom packaging needs: corrugated box, folding box, or rigid box. Each type has its own advantages, but it's important to consider the main purpose of your box before choosing one.
In this post we will take a deeper look into the three most common types of box in packaging and when you should be using each.
TL;DR:
Corrugated Boxes
Most commonly used in shipping in order to protect goods in transit while also being lightweight and recyclable. A low cost shipping solution often used in e-commerce, shipping & logistics, and catering services.
Folding Boxes/Cartons
A cost effective, yet versatile solution. These have good customization options, but made of a thinner paperboard, it is better used for housing products rather than shipping protection. Commonly used in food & beverage, health & wellness, beauty, and cannabis industries.
Rigid Boxes
A higher-cost option that is more durable and customizable than the others. Easiest example is an Apple box. Great for more expensive products in the technology or retail industries, but are also great for influencer boxes, gift boxes, PR kits, and other promotional packages.
1. Corrugated Boxes
Corrugated boxes are the most common type of box. You'll likely find towers of them in warehouses all over the world. Corrugated boxes are most commonly made from three layers of paper pulp, but can be made with even more layers for added durability.
They come in a variety of thicknesses so they're strong enough to be packed full of products. However, they are also light enough for shipping and storage. Not surprisingly, corrugated boxes were designed specifically for shipping purposes as they're durable enough to withstand rough handling, yet lightweight and portable when empty.
One type of corrugated box that you may already be using is a mailer box. They work great for e-commerce packaging because they're cheap and easily customizable so you can give your customers a fully branded experience when they receive your goods.
Key Features and Common Industries for Corrugated Boxes
2. Folding Boxes/Cartons
Folding cartons, more commonly known as folding boxes, are the most versatile type of box. They can be used for a wide range of products and are often used to house products that show off your brand or display key product details. There are many variations of a folding box, but typically they have a tuck flap on both ends that make it easy to open/close and secure your products inside.
Custom folding boxes manufactured by Cut Pak Co. in Los Angeles
Folding boxes are highly customizable in contrast to corrugated boxes. They are made out of light paperboard which comes in a variety of thicknesses, however 16pt. or 18pt. is most common. In most cases, the finish or look of the paperboard can be adjusted to mimic different textures. Specialized printing options such as hot foil stamping, embossing, or debossing can be applied to make your packaging stand out. Each customization will more than likely add to your overall cost, but can also lead to increased sales, retention, and brand recognition.
Key Features and Common Industries for Folding Boxes.
3. Rigid Boxes
Rigid boxes are made out of thicker materials which makes them extremely durable. Rigid boxes offer more protection than folding cartons, so they may be worth the investment if your products are on the more expensive side or need extra care. Similar to folding boxes, they are also highly customizable. Custom rigid boxes pair great with custom inserts, allowing for little to no movement in transit in addition to a unique product showcase.
These boxes have all the same printing options as folding cartons, meaning that your brand can shine through the noise and give your customers a personalized experience. The best example of this is any Apple Product box.
A selection of custom rigid boxes manufactured by Cut Pak Co. in Los Angeles
Something to consider with rigid boxes is how much space they will take up. Unlike folding cartons or corrugated boxes, most rigid boxes do not fold down. This often be a deterrent for brands that don't have budget for high freight costs. HOWEVER, there is a way around this: collapsable rigid boxes.
Collapsable rigid boxes are a great solution. They offer the same support at a lower freight cost since they can be shipped flat. In addition, there are many different styles of rigid box. There are two and three-piece rigid boxes, hinged lid rigid boxes, magnetic lid rigid box, telescope rigid box, and many more. No matter your need, there is likely a rigid box that is perfect for you.
Key Features and Common Industries for Rigid Boxes
Ok, Now What?
Now you know what kinds of boxes are out there and how what they are best used for. It's time to decide which you will use based on your needs.
How big is the item or items you need to package?
How much protection do you need?
What kind of customizations are you looking for?
Choosing the right box can lead to the best experience for your customers with your brand. At Cut Pak Co. we have helped brands large and small create the best custom packaging to accomplish their goals.
Looking to start your packaging project? Contact our team and receive a free quote.
If it's your first time ordering packaging, have no fear. Cut Pak prides ourselves in our service and ability to handle every step of the packaging process.